Smart Grain Sampler JGZN-2
Automated Sampling Solution for Modern Grain Facilities
Core Advantages:
Full Automation
Eliminates manual intervention with automated vehicle recognition, grain type identification, and randomized sampling point selection. Integrated testing ensures end-to-end process control.Precision & Efficiency
Achieves 100% coverage across grain layers with millimeter accuracy. Processes vehicles in ≤180 seconds - ideal for bulk carriers and large silos.Bias-Free Operation
Algorithm-driven grading with operator oversight only. Blockchain-enabled sample tracking prevents fraudulent practices ("favoritism grain" / "circulation grain").Farmer Protection
Automatically returns residual grain to trucks. "One-Card" system enables full transaction transparency.Multi-Grain Compatibility
Handles granular (cereals/beans) and powdered (flour) materials. Adjustable for varying particle sizes.
Technical Specifications:
| Category | Parameter |
|---|---|
| Mechanical Range | |
| Sampling Radius (X) | ≥8.5 m |
| Arm Length (X) | ≥8.5 m |
| Probe Length (Z) | ≥5.5 m |
| Swing Angle (Y) | ≥180° |
| Max. Height (Y) | ≥5.0 m |
| Min. Ground Clearance | <1.0 m |
| Performance | |
| Vehicle ID Time | ≤60 sec |
| Per-Point Sampling | ≤22 sec |
| Full Vehicle Process | ≤180 sec |
| Power System | |
| Drive Mechanism | Dual-chain (weatherproof) |
| Motors | Servo (slewing arm, probe cart, lift) |
| Probe Material | AISI 304 Stainless Steel |
| Environmental | |
| Operating Temp | -30°C to +50°C (snow/rain resistant) |
Smart Management System Features:
Real-time remote monitoring via OMS dashboard
Multi-protocol integration (RS-232/485, TCP) with warehouse/scale systems
Automated fault diagnostics with alarm lockdown
Three activation modes: RFID card, OMS command, warehouse system
Emergency stop buttons + dual limit switches per servo
Voice guidance + traffic light vehicle positioning
Quality Assurance:
Algorithm-generated randomized sampling patterns
Minimum 500mm spacing between sampling points
Live sampling position mapping with overlap alerts
Customizable sample quantities and point density
Industrial Components:
Planetary gearboxes (premium brands)
IP-rated stainless steel enclosures
Main electricals: Delixi/Chint (ISO certified)
Industrial connectors and transfer switches
Note: Requires site verification for manual override functions and interface customization per client specifications.